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Custom Polyurethane Foam Molding

We can supply you with zero-defect custom polyurethane foam molded products in volumes ranging from prototype to production quantities.

Having a full-service manufacturing facility gives us the flexibility to create our own patterns, molds, and fixtures to assure you that your job is produced in a cost effective and timely manner. Our self-skinning, flexible, and rigid parts exhibit superior aesthetics and structural integrity. Material choices include urethane and ultra-violet enhanced polyurethane foam in standard and custom colors.

We offer value-added quick turnaround prototyping and have been providing top-quality polyurethane molded parts to global customers in the transportation, aerospace, and home/garden industries. Each part detail is carefully verified by our ISO 9001:2008 certified quality program. Our customer service team is courteous and responsive and as an agile organization, we can react quickly to changing customer demands.

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Penz Foam Molding

Custom Polyurethane Foam Molding Capabilities

General Capabilities


Product Characteristics / Types

Flexible, Rigid, Self-Skinning


Urethane, Ultraviolet-Enhanced Polyurethane Foam


White, Black, Yellow, Custom


Structural Integrity, Insulation, Aesthetics, Flotation


Zero Defects

Additional Services

In-House Patterns, Molds, and Fixtures

Production Volume

Prototype to Full Production Runs


Seating Foam, Flotation Foam, Custom-Formulated Skin Thickness

Additional Information

Industry Focus

Recreational Vehicles, Transit, Railroad, Aerospace, Agricultural, Truck / Trailer, Home / Garden

Intended Application

Motorcycles, Go-Karts, Locomotives, Helicopters, Tractors, Access, Ventilation and Compartment Doors, Container Chassis, Trailer Parts, Scales, Roof Hatches, Camping and Recreational Products, Carrying Cases, Carwash Vacuum Housing Tanks

Industry Standards

ISO 9001:2015 Certified

File Formats

SolidWorks, SolidCAM, Rapid Form XOR (3D Scanning), Pro Net, STEP / IGES